This week, Kitech's next-generation 5G KCP140 compacting pellets making machine with self-cleaning Laser Filter completed its on-site trial, receiving high praise from our customer for its outstanding pellets quality.
I. Why Choose Kitech 5G KCP Plus Series?
Wide Applicability:
Capable of processing a broad range of plastic materials -including LDPE, LLDPE, HDPE, PP, CPP, BOPP, PS, EPS, XPS, ABS, POM, and PA. It is the ultimate solution for diverse recycling needs.
Breakthrough Productivity:
Achieve up to 20% higher output compared to traditional pelletizing systems. Maximize your production capacity and meet growing manufacturing targets.
Advanced Automation:
Fully automated PLC-controlled processes simplify operation and minimize manual intervention.
All-in-One Design:
The KCP series integrates crushing, cutting, compacting, plasticizing, and pelletizing into a single, highly efficient system – a complete recycling solution.
Auto Laser Filter Technology:
The innovative auto-cleaning feature minimizes downtime, reduces labor dependency, and ensures consistent production of high-quality pellets with minimal human supervision.
Closed-loop Plastic Recycling
The high-purity pellets suitable for injection molding, blow molding, film blowing, and pipe extrusion. This enables customers to establish closed-loop plastic recycling processes.
II. The 5G KCP Series Core components
1. Smart Feeding
Automated Belt Conveyor: Precision-controlled by inverters for a stable, consistent feed rate.
Optional Metal Detector: Safeguards your valuable downstream equipment from potential damage.
2. Drying & Dedust Unit
This high-performance de-dust unit effectively captures and collects dust generated during processes such as crushing, mixing, and extrusion in granulation. It significantly improves air quality by reducing dust concentration, ensuring a healthier and more comfortable workplace.
3. Integrated Pre-Processing:
Combines pre-heating, mixing, partial plasticized, and pre-drying in a single unit.
Cutting Compactor: Features servo motor and inverter control for precise volumetric feeding. Integrated cooling systems-including water cooling pipes, fans, and spray cooling-prevent material overheating.
4. Superior Screen Changer:
1. Advanced Auto Laser Filter: It automatically removes impurities during operation without stopping for screen changes, dramatically saving on labor costs and maintenance costs.
The core component-the laser screen is made of Chromium-Molybdenum steel, it has excellent wear resistance and toughness, the thickness is 1.5mm, it ensures a long service life and reduces the frequency of replacement.
2. High-Capacity Pistol Filter: Boasts a large filtration surface area to effectively capture fine particles and contaminants.
Ideal for high-flow applications, it reduces the need for frequent screen changes and boosts overall productivity.
5. Double Vacuum Degassing:
A unique double-chamber system removes low-molecular-weight substances, moisture, and inks effectively while allowing continuous operation, significantly boosting pellet quality.
6. Versatile & Precise Pelletizing:
Customized Pelletizing Solutions: Choose the perfect method for your plastic's Melt Flow Index (MFI) and needs-Water Ring, Strand, Automatic Strand, or Underwater Pelletizing.
European-style Water Ring Pelletizer: Adopting European water ring cutter system, it can produce uniform pellets with variable-speed control automatically adjusted based on melt pressure.
7. Efficient Drying & Handling:
Integrated Drying System: Our combination of vibration and horizontal centrifugal dryers ensures final pellet moisture is below 3%.
Water Recycling: A heat exchanger in the water tank allows for efficient reuse of cooling water.
8. Automated Packaging & Control:
Centralized PLC Control (Siemens/Schneider/ABB): Our advanced PLC control system ensures simple and efficient operation with one-touch start/stop, eliminates setup errors with programmable recipe memory, and guarantees operator protection through integrated safety interlocks.
III. Customized Your Pelletizing Machine
Contact our engineering team to customize your 5G KCP Series Pelletizing System based on:
✅ Your raw material type and size
✅ Your target daily output
✅ Your final pellet requirements
✅ Your project budget
The Kitech 5G KCP Series is more than just a machine; it's your complete turnkey solution for highly profitable, high-yield, and high-quality polymer recycling!
Email: remond@kitechpm.com
Send an Inquiry: https://www.kitechrecycle.com/contact-us
