Great news from Kitech! Our KCP Series single-stage pelletizing system has successfully passed factory tests for LDPE printed film recycling. The client is highly satisfied with both the output and quality of the final plastic pellets. In addition to recycling LDPE film recycling, it can also process PE, HDPE, LLDPE, PP, BOPP, ABS, EPS, XPS, PS, and more.
The KCP pellets making machine didn't just process material-it transformed waste into high-value, consistent pellets that met all quality expectations. The on-site test culminated in in-depth technical discussions, proving the machine's capability and our commitment to partnership.
The full-process system includes: feeding → cutting & compacting → extrusion & filtration → pelletizing → vibration drying → storage. Impressed by the pellet quality and yield, our client engaged in detailed technical discussions with our experts.
From raw material to premium pellets, our integrated process ensures efficiency and consistency
1. Automated feeding with optional metal detection
2. Dust removal for a cleaner workspace and purer pellets
3. Precision cutting and compactor for plastic material crushing
4. Advanced single-screw extrusion for superior plasticizing
5. Continuous filtration via a piston type screen changer
6. Customizable pelletizing (water ring, strand, or underwater)
7. Vibration drying System reduce plastic pellets moisture below 3%
8. PLC-controlled touch panel and silo storage
KCP Series Key Components
1. Automatic Feeding System
(1) Rubber belt conveyor, adjustable speed via a frequency converter, perfectly matches different processing requirements.
(2) Optional metal detectors identify metal impurities and protect downstream equipment.
2. High-Efficiency Dust Removal
(1) Healthier Work Environment: Active dust capture effectively improves the workshop environment and protects worker health.
(2) Extended Machine Life: Minimizes wear and tear on precision machinery caused by dust, extending its service life.
(3) Excellent Pellets Purity: Eliminates secondary contamination of particles by dust at the source, ensuring high purity and consistent quality of the resulting particles.
3. Cutting and Compacting System
(1) Precise Feeding: Equipped with a servo motor, it ensures consistent and stable raw material feeding.
(2) Pretreatment Function: Plastic preheating, mixing, semi-plasticization, and pre-drying are performed, effectively improving subsequent extrusion efficiency.
(3) Excellent Thermal Stability: Precise temperature control (with water cooling pipes, fans, and spray cooling systems) effectively prevents raw material degradation from overheating.
4. High-Performance Single-Screw Extruder
(1) The specially designed barrel and screw structure provides excellent plasticizing capacity and higher unit output.
(2) Multi-stage extrusion, degassing, and filtration effectively remove volatiles and impurities from the melt, significantly improving melt uniformity and quality.
5. High-Flow Piston Screen Changer
(1) Kitech innovative column structure provides a large filtration surface, effectively capturing fine particles and contaminants. It's particularly well-suited for high-flow, continuous production operations, reducing the need for frequent changes and improving production efficiency.
(2) The superior sealing system virtually eliminates leakage of plastic melt polymer.
6. European-style Water Ring Pelletizer
(1) The core pelletizer utilizes a European design, precisely controlling the cutting speed via a frequency converter and melt pressure to produce consistently sized, ideal pellets.
(2) Customizable Pelletizing Methods: Flexible options include water ring, strand, or underwater pelletizing, tailored to meet diverse production goals, based on material properties and customer needs.
7. Vibration Drying System
(1) The innovative combination of vibratory dryer and centrifugal dryer rapidly removes surface moisture from pellets, ensuring a stable moisture content of less than 3% in the final granulates.
(2) The system's built-in high-efficiency plate heat exchanger recycles cooling water, significantly reducing energy consumption.
8. Intelligent PLC Control System
(1) Core electrical components are from internationally renowned brands such as Siemens, Schneider, and ABB, ensuring precise control and reliable operation.
(2) The user-friendly human-machine interface, equipped with one-touch start/stop, multiple recipe memory groups, and comprehensive safety interlocks, significantly reduces operational complexity.
9. Customizable Silo System
As the final destination for the plastic pellets, the silo system can be customized to suit the customer's site layout and subsequent processing requirements, ensuring that high-quality pellets remain in optimal condition during storage and transfer, laying a solid foundation for subsequent secondary processing applications.
Your Customized Recycling Solution Starts Here
A KCP production line is more than just a machine; it helps you achieve high-profit, low-cost, high-volume, and high-quality plastic recycling. Contact kitech engineering team today to customize a KCP series pelletizing system to meet your specific needs:
✅ Your primary plastic waste type
✅ Your target daily output
✅ Your desired final pellet specifications
✅ Your project budget
Choose kitech, choose efficiency, and choose a more rewarding future. The KCP series is more than just an efficient recycling and pelletizing machine – it's your partner in building a sustainable and profitable business.
