We' re excited to announce that this week, Kitech Machinery has successfully tested the KCP100+120 double stage compacting pellets making machine for PP non-woven fabric! This pelletizing system features an economical and practical underwater strand cutting system. Utilizing a three-step process: Extrusion → Water Cooling → Strand Cutting. This system is composed of strand die, cooling water tank, air dryer, strand pelletizer, and vibrating drying system. Underwater pelletizing systems are a very cost-effective option for your plastic recycling solutions.
I. Key Advantages
✅ Material: Post-industrial PP Non-Woven Scrap
✅ Simple structure & low maintenance cost
✅ Uniform pellet size tolerance up to ±0.3mm
✅ Ideal for large-scale production of PP, PE, and other general plastics
✅ High-quality, uniform, and dense pellets ready for premium recycled applications.
✅ Suitable for various soft plastic materials like raffia, filaments, woven bags, and non-woven fabrics
✅ The KCP Series granulator integrates crushing, cutting, compaction, plasticization, and pelletizing into one intelligent, high-efficiency solution for plastic waste.
II. Core Component Features
1. Feeding System
Belt conveyor for automated feeding.
Variable Frequency Drive (VFD) for precise feed control.
Optional metal detector to protect the compactor.
2. Dust Removal Unit
Healthier Work Environment: It actively captures and contains dust at the source, promotes a cleaner workshop and healthier worker environment.
Extended Machine Lifespan: By minimizing abrasive dust ingress into precision machinery, it significantly reduces wear and tear, enhancing the overall longevity of machine.
Superior Pellet Purity: Effective dust removal prevents contamination, ensuring the final plastic pellets are of high purity and consistent quality.
3. Cutting & Compacting System
Featuring a proprietary design from Kitech, the system combines functions of pre-heating, mixing, semi-plasticizing, and pre-drying. This ensures a stable and rapid feed of material into the next stage. The compactor is also outfitted with a precise temperature control system to prevent raw material overheating.
4. Two-Stage Extruder
Double stage extruder exceptionally effective for processing difficult plastic materials such as heavily inked printing films, high-moisture-content films, and temperature-sensitive feedstocks. Double extrusion, filtration, and degassing deliver superior plasticization and pellet quality.
5. Plate-Type Screen Changer
Maximum Filtration Area: Large filtration area for high-volume, continuous production.
Reduced Screen-changing Time: Double-position design enables seamless, uninterrupted screen changes.
Ceramic Heating Technology: Ceramic heating ensures precise melt temperature and consistent output.
Intelligent Pressure Monitoring: Smart pressure monitoring (Jefro sensors) enables proactive maintenance.
6. PLC Control System
User-friendly touchscreen with intuitive 3D visualization interface.
Easy operation, reducing the learning curve for operators.
Utilizes premium components from Siemens, Schneider, ABB, and LS.
7. Underwater Strand Pelletizing System
An economical and versatile solution for many applications, this system utilizes a three-step process: extrusion, cooling, and cutting. The plastic melt is first shaped into strands through a die head, then cooled and solidified in a water tank, and finally cut into uniform pellets by the pelletizer. It achieves an impressive pellet size uniformity of ±0.3mm, making it ideal for large-scale production of general-purpose plastics like PP and PE.
III. Kitech's commitment to a Greener Planet
As a leading manufacture in plastic recycling, Kitech Machinery empowers industries worldwide with economic, sustainable solutions. Our mission is to transform plastic waste into a renewable resource efficiently, economically and environmentally friendly.
Plastic Pelletizing Machine: Turn scraps into premium-grade pellets with precision efficiency.
Plastic Recycling & Washing Machine: Transform contaminated plastics into ready-to-reuse flakes.
Shredders & Crushers: Crush bulky waste effortlessly for seamless downstream processing.
Squeezer & Dehydrator: Applied for drying LDPE industry film/bag and PP woven bags - perfect for high-moisture plastics!
Contact our engineering team to configure a best solution for your specific material and throughput requirements.
Email: remond@kitechpm.com
Contact Us: https://www.kitechrecycle.com/contact-us
