KCP 5G Series Laser Filter Pelletizing Machine

Product Introduction

Application Materials

LDPE Stretch film

HDPE bags

EPS foam

Non-woven fabric

BOPP film

KCP 5G series laser filter pelletizing machine

KITECH 5G KCP PLUS series automatic self-cleaning granulating machine is our new model pelletizing system. This system can handle more kinds of materials, with a wider range of use, a higher degree of automation, and more energy conservation and emission reduction. Compared with other similar pelletizing systems, our throughput has increased by 50% and the energy consumption ratio has decreased by 20%. It greatly saves production costs for customers.

The 5G KCP series granulator machine is capable of processing a wide range of polymers (e.g.LDPE,LLDPE,HDPE,PP,CPP,BOPP,PS,EPS,XPS,ABS,POM,PA)It is the best choice for recycling user.

Technical data of Laser filter Parameters

Type		5G KCP120 PLUS	5G KCP160 PLUS	5G KCP180 PLUS	5G KCP200 PLUS
Capacity(kg/h)		600-800	900-1300	1100-1500	1300-2000
Energy consumption ratio(kWH/kg)		0.4	0.4	0.4	0.4
A/Length(mm)		13,080	17,040	17,320	18,340
B/Width(mm)		6,450	6,850	6,850	7,050
C/Height(mm)		3,980	4,460	4,850	4,850
Compactor	Volume(L)	1000	1400	1600	2000
Compactor	Motor power(kW)	160	200	250	315
Extruder	Screw Diameter(mm)	120	160	180	200
	L/D	50	50	50	50
	Motor power(kW)	250	355	400	500
Self-Cleaning filter	Mesh sieves (μm/mesh)	100-800/20-150	100-600/30-150	100-600/30-150	100-600/30-150
Self-Cleaning filter	Filter diameter (mm)	365×2	500×2	365×4	500×4
Down stream (options)	Water ring pelletizer	■	■	■	■
	Strand pelletizer	□	□	□	□
	Automatic strand pelletizer	□	□	□	□
	Underwater pelletizer	□	□	□	□

■standard □alternative

product-1600-417

Product details

Feeding

1. Belt conveyor for plastic scrap feedingl automatically, feeding speed adjustable by inverter controller according to the feeding amount.

2. The metal detector is optional to protect the next machine.

Cutting and compacting

1. Compactor installed inverter and servo motor to realize accurate feeding.

2. Our compact have temperature control system, at the bottom there is water cooling pipe forestall material over cooked, also have cooling fan and spray device which will strat when temeprature going too high.

3. The machine are with fuction of pre-heating, mixing, half-plasticized and pre-dry size reduction, in order to ensure the material could be feed stable and fast.

Laser filtration system

1. The continous self-cleaning filter is suitable for materials with high contamination.

2. Doubel screen design with high througput.

3. It can use for long period without changing the screen.

4. Another filter can be installed at the end of extruder to achieve two stage filtering.

Extrusion Unit

1. Synchronous motor anddrive, energy saving rate 8%-12%.
2. Intelligent heating system and intelligent temperature control system can save energy by 5%.

3. Screw L/D ratio 50:1, the throughput has been greatly inproved.

4. Optimized vacuum degassing system ensure high effective ventingof volatile.

Vacuum Degassing

1. Double chamber design, realizing non-stop operation.

2. Force double vacuum degassing system to get rid of the low molecular, moisture and printing ink effectively to improve the quality of plastic pellets.

Plate type filtration

1. Single-board, dual-station design, with lifting rings to facilitate installation and maintenance.

2. Ceramic heaters are provided on both sides to maintain the temperature of the material.

3. Equipped with Gefran pressure sensor, when the pressure in front of the network is more than 12 MPa, it will prompt to change the screen.

Piston type filtration

1. Longer screen lifetime, reducing screen change frequency.

2. Easy to use and none-stop type: easy and quick screen change and do not need to stop the running machine.

3. Very low operation cost.

Pelletizier unit

1. Water ring pelletizer, strand type pelletizer,sutomatic strand pelletizer and under water pelletizer, KITECH provide different types of granulating solutions, for different MFI polymers and different users.

2. New European design water ring pelletizer, cutting speed adjustable by inverter, PLC control speed according to melt pressure automaticlly to get high quality and stable throughput granules.