Sep 29, 2025 Leave a message

Turn Plastic Into Pellets: Successful Test of KCP Series Cutter Compactor Pelletizing Machine at Kitech Machinery Facility!

 

We're excited to share that Kitech Machinery recently conducted a successful test of the KCP80 pelletizer, using PE non-woven fabric and PE film as the primary material. The results were outstanding-the pellets produced were uniform in color, smooth on the surface, free of bubbles, and exhibited excellent heat resistance. These high-quality pellets are ideal for secondary processing, including blow molding, injection molding, film blowing, and pipe extrusion, creating a perfect production loop. It is a professional plastic pelletizing recycling equipment

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From Plastic Waste to Premium Plastic Pellets: A Seamless Process

Our pelletizing line transforms plastic raw materials into high-quality pellets. The journey begins with material feeding system to cutter& compacter for better crushing and preheating, followed by uniform feeding into the extruder for melting and plasticizing. Then the melt filter through our plate-type screen changer. The purified melt is then precision-cut by the water-ring pelletizing system. Finally, the resulting pellets are cooled, screened and dried via vibration drying system, ready for storage in silo system.

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Key Features of the KCP Series

1.Automatic Feeding System

Rubber belt conveyor with adjustable speed via frequency converter.

Optional metal detector to identify metal impurities and protect downstream equipment.

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2.De-dust Unit

A Healthier Workspace: Actively captures dust, promoting a cleaner facility and protecting worker well-being.

Extended Machine Life: Minimizes dust-induced wear and tear on precision machinery, extending its service life.

Superior Pellets Purity: Prevents dust contamination, ensuring the purity and consistency of your final pellets.

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3.Cutter and Compacting System

Precision raw material feeding with servo motor control.

Pre-treatment capabilities: pre-heating, mixing, semi-plasticization, and pre-drying of plastics

Excellent thermal stability with integrated cooling systems to prevent overheating of raw materials

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4.Single-Screw Extruder

High-efficiency barrel and screw design for superior plasticization and higher output.

Enhanced melt uniformity through extrusion, venting, and filtration.

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5.Plate-Type Screen Changer

Maximum Filtration Area: Designed for high-volume, continuous production.

Less-downtime Screen Changes: Double-station design allows for seamless and uninterrupted screen changes.

Ceramic Heating Technology: Precisely controls melt temperature for enhanced output consistency.

Smart Pressure Monitoring: Jefro sensors enable proactive maintenance and prevent production delays.

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6.European-Style Water Ring Pelletizer

Adjustable cutting speed via frequency converter and melt pressure for uniform pellet size.

Customizable pelletizing methods: water ring, strand, or underwater pelletizing to match specific requirements.

 

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7.PLC Control System

Built with premium components (Siemens, Schneider, ABB) for automated operation.

User-friendly interface with one-touch start/stop, recipe memory, and safety interlock features.

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8.Vibration Drying System

Combined vibration and centrifugal drying for uniform pellets with moisture content below 3%.

Equipped with a heat exchanger for efficient cooling water reuse.

 

9.Silo System

As the final and critical stage in the production line, Kitech Machinery Silo System ensures your plastic pellets are stored under ideal conditions. This guarantees that the pellets remain perfectly dry, preserving their quality and ensuring good performance in all secondary processing.

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Kitech's commitment to a Greener Planet

As a leading manufacture in plastic recycling, Kitech Machinery empowers industries worldwide with economic, sustainable solutions. Our mission is to transform plastic waste into a renewable resource efficiently, economically and environmentally friendly.

Plastic Pelletizing Machine: Turn scraps into premium-grade pellets with precision efficiency.

Plastic Recycling & Washing Machine: Transform contaminated plastics into ready-to-reuse flakes.

Shredders & Crushers: Crush bulky waste effortlessly for seamless downstream processing.

Squeezer & Dehydrator: Applied for drying LDPE industry film/bag and PP woven bags - perfect for high-moisture plastics!

 

Contact our engineering team to configure a best solution for your specific material and throughput requirements.

Email: remond@kitechpm.com

Contact Us: https://www.kitechrecycle.com/contact-us

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