Kitech Machinery announces the successful commissioning of its flagship AGS1200 single-shaft shredder, delivering 500-600 kg/hour throughput in LDPE film processing trials. The system demonstrated seamless feeding consistency and produced uniformly sized fragments – output immediately suitable as recycled feedstock or for downstream refinement. (Note: Throughput varies based on material density and composition.)
I. Engineered for Large-Scale Recycling Applications
Designed for high-volume recycling operations, the AGS series excels in processing:
Films & Soft Plastics: Agriculturalfilm, BOPP packaging, PET/LDPE film
Rigid Materials: Woven bags, plastic pallets, bulk scraps
1. Agricultural Film
2. BOPP Packaging Film
3. PET Film
4. LEPE Film
5. Woven Bags
6. Plastic Pallets
7. Bulk Plastic Scraps
II. Operating Principle
The shredder functions through the high-speed rotation of hardened cutting blades which shear, tear, and compress the input material, achieving effective size reduction. Material introduced into the crushing chamber is rapidly cut into smaller fragments by these blades. Sized particles are subsequently discharged through the screen mesh, facilitating efficient material separation and recovery.
III. Core Technology Highlights
1. High-Capacity Feeding System
Kitech's engineered feed system ensures smooth, efficient transportation of bulky materials into the shredding chamber, eliminating jamming risks during operation. The heavy-duty rubber conveyor belt-significantly more durable than standard PVC alternatives-delivers extended service life and reliable material handling even under continuous industrial use.
2. Robust Rotor & Blade System
Featuring a large-diameter solid steel rotor with high-strength alloy blades, the AGS series ensures durability and balanced force distribution under heavy loads. Blades-representing 20% of the machine's cost-are precision-engineered for optimal shredding efficiency and longevity.
3. Anti-Blocking Hydraulic System
An integrated swing-type hydraulic pusher prevents material jamming while minimizing wear on internal guides. The compact hydraulic power unit design simplifies maintenance.
4. Precision Engineering Components
Gearbox: Branded low-speed, high-torque gearbox delivers quiet, energy-efficient power transmission with minimal maintenance needs.
Drive System: WEG motors ensure reliable, high-efficiency operation.
Bearing Assembly: Reinforced bearing housing with heavy-duty guided bearings provides exceptional radial/axial load capacity for smooth, low-vibration performance.
5. Operational Control & Safety
An advanced PLC system enables customized operation protocols and real-time diagnostics. Safety features include multi-interlock mechanisms, emergency stops, and automatic power cutoff during maintenance access. The optimized hopper design prevents material spillage.
6. Changeable Screens
Users can select either Z-type or O-type screens (typically with apertures of 10-50mm) installed below the rotor based on the material being processed. This determines the size of the resulting flakes or granules. Fragments that don't meet the size requirement are returned to the crushing chamber for reprocessing, ensuring consistent output uniformity.
IV. Designed for Industrial Reliability
The AGS1200 represents Kitech's engineering philosophy: merging German-grade precision with industrial durability. Its validated 600kg/h throughput in film processing – coupled with exceptional hard-plastic capabilities – positions it as the optimal solution for recyclers scaling production. With over 70% of components serviceable without specialist tools, it delivers both performance and operational economy.
V. Commitment to a Greener Planet
As a trailblazer in plastic recycling technology, Kitech Machinery empowers industries worldwide with smarter, sustainable solutions. Our mission? To turn the tide on plastic waste-efficiently, profitably, and responsibly."
Plastic Pelletizing Lines: Turn scraps into premium-grade pellets with precision efficiency.
Plastic Recycling & Washing Machine: Transform contaminated plastics into ready-to-reuse flakes.
Shredders & Crushers: Crush bulky waste effortlessly for seamless downstream processing.
Squeezer & Dryers: Applied for drying LDPE industry film/bag and PP woven bags - perfect for high-moisture plastics!
Contact our engineering team to configure an AGS solution for your specific material stream and throughput requirements.
Email: remond@kitechpm.com
Contact Us: https://www.kitechrecycle.com/contact-us
