Tackling plastic waste demands smart, powerful solutions. Kitech Machinery, an advanced recycling equipment manufacturer based in Zhangjiagang, Suzhou, tests the KCP80 Cutting-Compacting Pelletizer – engineered specifically for high-volume recovery of LDPE film and other soft plastics.
I. Proven Performance, Premium Output
This week, the KCP80 demonstrated its capabilities processing both LDPE film and BOPP film bags. The results? Uniformly colored pellets with a smooth surface, free from bubbles, and boasting excellent heat resistance. This high-quality recycled material is ready for secondary processing – including blow molding, injection molding, film blowing, and pipe extrusion – creating a perfect closed-loop production cycle.
(1)LDPE Film& Bags
(2)BOPP Film
(3)Printed LDPE Film
(4)LLDPE Film
II. Why Choose the Kitech KCP Series?
Wide Material Applicability: Effortlessly process a wide range of materials: PE, LDPE, HDPE, LLDPE, PP, BOPP, ABS, EPS, XPS, PS, and more.
Breakthrough Productivity: Achieve up to 20% higher output compared to traditional pelletizing systems, maximizing throughput to meet demanding production targets.
All-in-One Design: The KCP series integrates crushing, cutting, compacting, plasticizing, and pelletizing into a single, highly efficient system – a complete recycling solution.
Purpose-Built for Soft Plastics: Designed from the ground up for recycling plastic film, raffia, filaments, bags, woven sacks, and tarps. Ideal for operations focused on large-scale soft plastic recovery.
III. Inside the KCP Series: Engineered for Excellence
1. Smart Feeding: A rubber belt conveyor automatically feeds waste plastic. Feed speed is adjustable, and an optional metal detector protects downstream equipment.
2. Cutting & Compacting:
Precise Feeding: Controlled by a variable frequency drive (VFD) and servo motor for accurate material input.
Integrated Pre-processing: Combines pre-heating, mixing, partial plasticized, and pre-drying in a single unit.
Enhanced Thermal Stability: Precise temperature control (featuring integrated water-cooling pipes, fans, and spray cooling systems) prevents raw material degradation and ensures consistent material quality.
3. High-Yield Extrusion: Kitech's optimized screw and barrel design ensures superior plasticizing ability and higher output. Integrated extrusion, venting, and filtration stages enhance melt uniformity and pellet quality.
4. Double Vacuum Degassing: A unique double-chamber system removes low-molecular-weight substances, moisture, and inks effectively while allowing continuous operation, significantly boosting pellet quality.
5. Fast Plate Filter Changer:
Simple, Economical & Efficient: The plate-type rapid screen changer features a simple structure, low cost, easy operation, and low energy consumption during production.
Large Area & Continuous Operation: Utilizing a single plate double-station design, it offers a large filtration area and rapid screen changing capability, enabling continuous operation without shutdown.
Wide Compatibility: It can be easily adapted to various models of plastic extruders without requiring major modifications to the extruder itself.
6. Precision Pelletizing: Adopting European water ring cutter system, it can produce uniform pellets with variable-speed control automatically adjusted based on melt pressure. Kitech offers customization: water ring, strand, or underwater pelletizing to match your specific material and requirements.
7. Effective Drying (Vibrating Dryer): Combines vibration and centrifugal drying for uniform results. Achieves final pellet moisture below 1%. Features a heat exchanger for efficient cooling water reuse.
8. PLC Smart Control: Easy operation with Siemens, Schneider, or ABB controls. Features include one-touch start/stop, recipe storage, and automatic safety shutdowns. The intuitive interface minimizes training time.
IV. Your Custom Recycling Solution Starts Here
The KCP line is more than just machinery; it's your pathway to high-profit, low-cost, large-volume, high-quality plastic recycling. Contact our engineering team today to tailor a KCP series pelletizing system precisely for your needs:
✅ Your primary plastic waste type (e.g., LDPE film, PP bags)
✅ Your target daily production volume
✅ Your desired final pellet specifications
✅ Your project budget
Unlock the potential of your plastic waste stream with Kitech Machinery's KCP80 – engineered for efficiency, built for results.Email: remond@kitechpm.com
Contact Us: https://www.kitechrecycle.com/contact-us
