5G KCP Series Laser Filter Pelletizing Machine – the next generation of automated self-cleaning granulation technology from Kitech Machinery. Engineered for superior performance, this advanced system sets a new benchmark for productivity, material flexibility, and operational economy.
I. Why Choose Kitech Machinery 5G KCP Plus Series?
Unrivaled Material Versatility: Effortlessly process a vast spectrum of polymers – from common polyolefins like LDPE, LLDPE, HDPE, PP (including CPP & BOPP), to engineering and specialty plastics including PS, EPS, XPS, ABS, POM, and PA. It's the ultimate solution for diverse recycling demands.
(1)Printed LDPE Film Recycling
(2)LDPE Film Recycling
(3)HDPE Flakes Recycling
(4)PP Flakes Recycling
Breakthrough Productivity: Achieve up to 20% higher throughput compared to conventional pelletizing systems. Maximize your output and meet growing production targets.
Significant Cost Savings: Slash your operating expenses with an impressive 20% reduction in energy consumption ratio. Experience true energy conservation and contribute to emission reduction goals.
Advanced Automation: Fully automated, PLC-controlled process simplifies management and reduces staffing needs.
Self-cleaning Laser Filter Technology: Featuring automatic self-cleaning, Kitech 5G KCP PLUS minimizes downtime, reduces labor requirements, and ensures consistent, high-quality pellet production with minimal intervention.
II. Experience the KCP120 PLUS Advantage:
1. Intelligent Feeding & Preprocessing:
Automated Belt Conveyor: Kitech adjustable belt speed via inverter control ensures optimal, consistent scrap feeding.
Optional Metal Detector: Safeguards downstream equipment from costly damage.
Kitech Precision Compactor: Inverter & servo motor control for accurate volumetric feeding. Integrated water-cooled pipe, fans, and spray cooling prevent raw material high temperature.
Preprocessing Power: Kitech Machine Combines pre-heating, mixing, partial plasticization, and pre-drying size reduction for stable, fast extrusion feeding.
2. Superior Purification & Filtration:
Advanced Laser Filtration: Continuous self-cleaning filter handles highly contaminated materials. Double-screen design ensures maximum throughput and extended screen life. Option for secondary end-of-extruder filtration.
Robust Plate Filtration: Single-board, double-station design with lifting rings for easy installation& maintenance. Ceramic heaters maintain material temperature. Gefran pressure sensor (12 MPa threshold) automates screen change prompts.
Efficient Piston Filtration: Minimizes downtime with easy, quick screen changes without stopping production. Delivers longer screen life and very low operating costs.
3. High-Efficiency Extrusion & Degassing:
Energy-Saving Drive: Kitech Machinery synchronous motor achieves 8%-12% energy savings.
Smart Thermal Management: Intelligent heating and temperature control systems save an additional 5% energy.
Optimized Screw: Kitech 50:1 L/D ratio screw significantly boosts throughput.
Force Double Vacuum Degassing: Double-chamber design enables non-stop operation. Effectively removes volatiles, moisture, and printing ink for superior pellet purity and quality.
4. Versatile & Precise Pelletizing:
Tailored Granulating Solutions: Choose the optimal method – Water Ring, Strand Type, Automatic Strand, or Underwater Pelletizer – perfectly matched to polymer MFI and specific requirements.
European-Design Water Ring Pelletizer (Highlighted): Features inverter-adjustable cutting speed and PLC-controlled automatic speed adjustment based on melt pressure for consistently high-quality, stable granules.
5.Effective Drying & Handling:
Integrated Drying System: Kitech Machinery Combines vibration dryer and horizontal centrifugal dryer to achieve final granule humidity levels below 1%.
Water Recycling: Heat exchanger in the water tank enables efficient cooling water reuse.
6. Industrial Chiller
Kitech pelletizing production line equipped with industrial water chiller, it has low noise, small footprint, stable performance and can effectively cool production water.
7. Automated Packing & Control:
Packing Silo System: Stores qualified pellets with integrated drying capability.
Smart Packaging: Kitech Machinery Online monitoring, weighing, and packaging with capacity settings.
Centralized PLC Control (Siemens/Schneider/ABB): Orchestrates the entire line with single-button start/stop. Integrated HMI ensures intuitive operation, minimal labor requirements, and significant cost reduction.
III. Contact our engineering team to configure 5G KCP120 Plus Pelletizing Machine tailored to your:
✅Raw Material type & dimensions
✅Daily output targets
✅End-pellets requirements
✅Your budget cost
Kitech Machinery 5G KCP120 PLUS Pelletizing Line is more than just machinery; it's your complete, turnkey solution for profitable, high-volume, and high-quality polymer recycling!
Email: remond@kitechpm.com
Send an Inquiry: https://kitechrecycle.com/contact-us
