This week, Kitech successfully tested its latest high-output pellet production system - the KSP180 Plus. The smooth operation of this pellets making machine marks a significant step forward for Kitech in large-scale plastic recycling. It will offer global plastic recycling companies an efficient and high-quality pelletizing solution like never before. This machine is suitable for after-crushing/shredding rigid flakes, such as PE/PP bottle flakes, HDPE pipe/pallet flakes, HDPE barrel flakes, PS/ABS flakes, PC bottle flakes.
I. High Output for Large-Scale Production
A key advantage of the KSP180 Plus is its impressive output of 1500 kg/h. This high capacity meets the demands of large plastic recycling companies for continuous, large-scale production. It helps improve overall processing capability while increasing efficiency and reducing costs.
II. Advanced Double-Stage Laser Filter
The KSP180 Plus is equipped with Kitech's two-stage automatic laser filtration technology. This system effectively removes impurities during the pelletizing process, ensuring high purity of the final pellets.
1. Extended Service Life: The core component – the laser filter screen – is made from high-strength chrome-molybdenum steel. Its thickened 1.5mm design ensures a remarkably long service life, significantly reducing the frequency and cost of screen changing.
2.Reduced Labor Costs: Say goodbye to frequent manual screen changes! The self-cleaning laser filter automatically removes trapped impurities, drastically cutting labor costs. This ensures continuous, uninterrupted production and greatly boosts overall efficiency.
3.Excellent Filtration Precision: Thanks to advanced laser technology, the screen contains thousands of precisely drilled micro-holes, enabling highly efficient impurity removal. The filtration precision can be tailored from 80 to 800 microns.
III. Key System Components
1. Smart Screw Feeding:
A variable frequency drive allows adjustment of the feeding speed, ensuring a consistent supply of shredded waste plastic to the extruder. Constructed with stainless steel for longevity, feeding components can also be customized based on client needs.
2. High-Performance Single-Screw Extruder
Specially designed by Kitech's team, the barrel and screw structure provide superior plasticizing ability and higher output. Multi-stage heating and venting significantly improve melt uniformity and quality. Made from wear-resistant alloy, its service life is 1.5 times longer than standard materials.
3. Double Vacuum Degassing System
Kitech's patented two-stage design improves efficiency by nearly 100% compared to single vacuum systems. It effectively removes low molecular weight compounds, residual moisture, and printing inks, markedly enhancing the purity of the final plastic pellets.
4. Precision Pelletizing Process
Kitech utilizes a European-style water ring pelletizer. It automatically adjusts cutting speed based on real-time melt pressure, ensuring uniform pellet size without clumping (tolerance ±0.3mm). Depending on client requirements, other cutting modes like water strand or underwater pelletizing can be offered for customized production goals.
5. Vibration Drying & Silo System
Combines a vibration dryer and a centrifugal dehydrator. An optional screening device can remove oversized granulates. A heat exchanger enables a closed-loop water cooling system, saving energy. The large-capacity Kitech silo allows for real-time output monitoring and provides effective drying and storage for plastic pellets.
6. PLC Touchscreen Control Panel
The PLC system uses reputable components from brands like Siemens, Schneider, and ABB. It features an intuitive 3D visual interface, supports one-touch start/stop, recipe memory, and safety interlock functions, making operation simple and convenient.
7. Industrial Water Chiller
Compact footprint with low operating noise. It automatically regulates temperature to maintain stable process water temperature. The water circulation design helps reduce energy consumption.
Kitech is committed to driving innovation in the global plastic recycling industry. The success of the KSP180 Plus is not just a product achievement - it is also a reflection of our mission to build a greener future through technology.
IV. Your Customized Recycling Solution Starts Here
Are you facing challenges with your current plastic recycling process? Issues like ineffective impurity filtration affecting pellet purity, frequent production stops for filter changes, or overly complex operations that are difficult to manage consistently? Kitech Machinery has a solution designed to overcome these very issues.
- Your primary plastic waste type
- Your target daily output
- Your desired final pellet specifications
- Your project budget
Choose Kitech Machinery for reliable plastic recycling solutions!
Email: remond@kitechpm.com
Send an Inquiry: www.kitechrecycle.com/contact-us
